Ceramic Cylinder Liner production is a delicate and complex process that varies depending on the material and specific needs. First of all, the selection of raw materials is crucial, commonly used ceramic powders such as alumina, zirconia, etc., with its high hardness, wear resistance, high temperature resistance characteristics become the first choice. These powders are carefully screened to ensure their purity and granularity.
The powder is then mixed with additives and converted to a granular form by a granulation process to improve its fluidity and formability. In the molding stage, according to the design requirements, the ceramic particles are pressed into a predetermined shape and size by dry pressing, isostatic pressing or injection molding.
This is followed by the sintering process, in the high temperature furnace, the ceramic particles undergo chemical reactions and physical changes to form a strong and dense ceramic structure. The sintering conditions need to be precisely set according to the type of ceramic.
After sintering, the cylinder liner needs to be carefully processed and trimmed, such as grinding, grinding and polishing, to achieve precise size and smooth surface. Quality testing is indispensable, covering dimensions, hardness, wear resistance and high temperature resistance to ensure that every product meets a high standard.
Finally, qualified Ceramic Cylinder Liner is properly packed to prevent damage during transportation and storage, and then ready for shipment and delivery to the customer. The whole production process needs to strictly control the parameters of each link to ensure the quality and performance of Ceramic Cylinder Liner.